Commercial Aseptic Solution For Milk Production Line

The role of microbial testing Ultimate commercial sterilization of UHT Milk Machine milk depends on the exclusion of microbial contamination from two sources.

1. Heat-resistant spores are present in the ingredients before processing, and these spores may survive in inadequate processing.

2. Introduction of post-treatment contamination of milk products by failure of the integrity of the packaging or aseptic filling system

In modern ultra-high temperature food plants, this is largely achieved through robust process design and HACCP-based control, rather than through routine microbiological testing of finished products. Nevertheless, commercial aseptic testing does have an important role as a verification tool to demonstrate that the process and its control are effective. This is especially true during commissioning of new processing equipment, verification of new processes and development of new milk products. Microbiological testing at this stage can provide valuable data to support debugging and verification procedures and help demonstrate the safety of milk products and processes.

The current commercial sterility test method for Milk Production Line is based on pre-cultivating samples in the final package and then detecting any microbial growth.

Sampling It is important that the sample being tested represents a specific batch. An effective sampling plan based on sound statistical principles is essential. For example, equipment failure may allow contaminants to enter the process at a later stage of production operations. Therefore, the sample must represent the entire operating range for detecting contamination.


Fruit Juice Production Line Equipment Keeps Up With The Times

In this era of rapid development, only by adapting to the needs of this society and bringing more benefits to society, can we gain more recognition in the process of continuous development. This is also true for Fruit Juice Production Line filling machinery. The equipment has been on the stage of the development of the times with its own strength, and has always brought more unexpected benefits to the society with its own market influence.

In the course of many years of development, innovation has always been the same theme. For the filling machine, this is also the reason. The filling machine constantly conquers the market with its own strength, and also shows its own great advantages. Our filling machines are suitable for beverages, daily chemicals, food, pesticides and special industries. They are ideal for filling liquids. Because the filling machine works in a charged state, it is more safe, and the humanized design is more in line with the requirements of modern enterprises. On the road of continuous development, the filling machine has been paying attention to the continuous improvement of its own value, and has continuously improved its economic strength on this development route. After so many years of efforts, Shanghai Jimei has professional technology. R & D personnel, according to market conditions, research and development of production equipment, in terms of equipment performance and quality are guaranteed, to provide safe and reliable, stable performance equipment for Juice Processing Plant, so that users get a complete experience. We can better guarantee our filling quality and filling efficiency, and constantly rely on our own strength to continuously demonstrate our own ability on this development route, so that for our rapid progress Played a greater role in promoting.


The Benefits Of Using Uht Milk Machine

For modern people, it is absolutely essential to ensure that you have the healthiest nutrition options. Having said that, providing you with ultra-high temperature treated milk is a great way to ensure that they get comprehensive nutrition.

UHT (abbreviation for ultra-high temperature) milk is what the industry calls safe for shelf storage. If the milk is ultra-high temperature treated by the UHT Milk Machine, this means that the milk has been pasteurized at a higher temperature. It is important to note that this process lasts only 2 seconds, which helps to maintain nutrition and taste.

How is the UHT process different from other processes? What are the other processes?

UHT differs from other processes for the simple reason that this process ensures that the milk retains its nutritional value and taste, while other methods, such as traditional boiling, do not provide this benefit at all. Traditional boiled milk has a much shorter life than ultra-high temperature treated milk.

What are the benefits of ultra high temperature processing?

During ultra-high temperature processing, milk undergoes a continuous process in a closed environment. This helps prevent milk from being contaminated by airborne microbes. In addition, ultra-high temperature treated milk undergoes a rapid and continuous heating and cooling phase. Then immediately put it in the sterile Tetra Pak.

This helps to avoid any form of reinfection. As a result, the milk produced can be stored on the shelf for a long time without any preservatives or refrigeration.

Why do you want to consider using milk that has been treated with ultra-high temperature?

The UHT process of the Milk Production Line is unique because it ensures complete nutrition, prevents contamination, and extends the life of the milk, which is completely safe and healthy for everyone. Therefore, this is a highly recommended milk compared to the publicly distributed traditional boiled milk.


Jimei Provides Complete Equipment For Fruit Juice Production Line

The packaging of roof bags is commonly found in the packaging of pure milk, pure yogurt, and high-grade juice drinks. All packaging machines in the market Milk Processing Plant use die-cutting indentation prefabricated packaging boxes, which can not achieve commercial sterility during the packaging process. The roof package of pure milk has a shelf life of 7 days in the whole process of cold chain, which is an order-type production. The roof of pure yogurt and juice has a shelf life of 3-6 months. The consumer objects are mainly hotels, which are high-end drinks. Most of the equipment is imported from foreign manufacturers, and Shanghai Jimei Food Machinery can produce it. Equipment purchase costs and production costs are relatively high, and currently only large dairy and juice beverage companies use. The development potential of roof-shaped milk packaging machines lies in the environmental protection and recycling of packaging materials.

The structure of the roof-shaped milk packaging machine
Main components, transmission system, box taking mechanism, box transfer, box top preforming mechanism, sterilization system, box forming system, cooling system, CIP system, filling system, material cylinder, box top heating mechanism, box top sealing mechanism, Date printing mechanism, finished product output mechanism, body assembly, sterile system, etc.

The milk packaging machine has a high degree of automation. It has a complete production and CIP cleaning process control system. The mechanical design is compact, and the whole process of opening the box, sealing the bottom, sterilizing, quantitative filling, top forming, sealing, date printing and finished product output is completed automatically. .

Jimei Milk Packaging Machine has added a sterile air system to treat the sterilization of the packaging box and the aseptic environment of the tank, adding aseptic packaging function and improving the packaging quality. Aseptic packaging of roof-shaped packaging machines is a new topic. To achieve true aseptic packaging, packaging equipment is the basis and premise of aseptic packaging. Continuous improvement and improvement in practice, selection of packaging materials, packaging workshop environment All need to meet the requirements of aseptic packaging. In addition to providing the filling equipment needed by dairy companies, we also provide a complete range of equipment for the Fruit Juice Production Line. Customers who are in need are welcome to contact us.


Common Packaging Materials For Milk Production Line

In the production process of Milk Production Line, packaging should be packaged with materials that are protected from light packaging. We often have glass bottle packaging, bag filling and cup filling. Let’s take a look:
1. Glass bottle packaging: Glass bottle packaging is a high-grade packaging in the packaging materials, especially won by consumers. Most consumers think that as long as the milk is packed in glass bottles, it is fresh, but the glass bottle is transparent. In the absence of light, it is easy to decompose the amino acids and other nutrients in the milk under certain circumstances. In addition, the bottles need to be recycled, and the cost of cleaning and recycling is increasing. Therefore, the bottle filling method is not recommended.
2, bagged filling: transparent bag packaging cost is low, easy to use, investment is small, but most people will have certain doubts about the plastic material bag, plus the reasons for not avoiding light, it is not recommended for users to use.
3, cup filling: cups are generally double coated paper cups or PP paper coated cups as the main material, belonging to packaging products that are not protected from light, and is a one-time packaging, no need to recycle, improve the product selling, The single cost is just the cost of recycling and cleaning a bottle

Shanghai Ji Mei Food Machinery Co., Ltd. has many years of experience in milk production. We not only provide various packaging materials, but also we can provide UHT Milk Machine equipment for you to help you sterilize quickly and efficiently and create rich wealth for your factory.


How To Maintain Nutrition In The Fruit Juice Production Line

Aseptic processing is a boon for Milk Processing Plant, both to promote growth and to promote innovation. Catering service operators face a shorter menu development cycle because they have to balance labor supply, cost increases, regulatory requirements and new competitors. Therefore, they turned to aseptically packaged foods to solve some pressing problems.

Catering operators are ordering fewer and fewer items/ingredients, and more and more goods are being prepared – less and less vinegar and more sauces. Pre-made stocks, sauces and substrates are the basis for many iconic menu items. Sterile products can help restaurant owners increase the average transaction volume to meet the needs of different consumer groups.

It is especially important to increase the value of the finished product and reduce the dietary content of the bottom line. Sterile production produces shelf-stable products that do not require freezing or refrigeration (until opening), which is a huge benefit.

The aseptic carton is lightweight and the back is easy to use. The block shape saves space. The ease of opening, pourable, and reclosable features – standard in multi-purpose aseptic cartons – provide valuable time savings compared to the opening and handling requirements for equivalent size canned products. Aseptic packaging breaks easily when empty and takes up less space in the bin.

Contrary to popular mythology, aseptic packaging is recyclable. Aseptic packaging, such as cardboard milk cartons, can be recycled at the factory through a simple paper recycling process, namely hydro-pulping.

Ultra high temperature (UHT) processing is critical to ensure commercial sterility of sterile, shelf-stable foods and beverages. The processing temperature is higher – usually around 275°F – but it is maintained at this temperature for only 1-5 seconds instead of a few minutes in conventional dry distillation. Some dairy products have also undergone a similar process, high temperature short-time pasteurization, heating the milk to 161 degrees Fahrenheit for 15 seconds.

It is also important – and perhaps more importantly – that the key steps of the process must be carried out in a sterile environment, from the processing of the packaging until the packaging is sealed.

Therefore, traditional canned or pasteurized liquid foods and beverages must be aseptically processed and packaged to protect and stabilize the ingredients during the ultra-high temperature processing of the Fruit Juice Production Line.